WHY FACLON?

Powerful Features for Smarter Boiler Management

Optimise performance, enhance safety, and reduce energy costs with intelligent boiler monitoring and automation.

Heat-Rate Monitoring

Track and optimize the energy required to produce steam, ensuring efficient fuel usage.

Auxiliary Consumption

Measure auxiliary equipment loads to minimize hidden energy drains.

Steam Generation Efficiency

Continuously evaluate steam-to-fuel ratio for optimal performance.

Combustion & Loss Analysis

Detect inefficiencies such as incomplete combustion, heat losses, and leaks.

BENEFITS

At a Glance, Discover the Benefits That Power Smarter Business Decisions

Unlock efficiency with real-time insights, predictive fault detection, and sustainable practices—helping you cut costs, stay compliant, and keep your assets performing at their best

Leap Forward
Lower Fuel Costs

Reduce energy consumption per unit of steam.

Maximise Output

Improve overall plant efficiency by cutting auxiliary loads.

Increase Reliability

Detect inefficiencies and faults before they affect operations.

Support Sustainability Goals

Minimize emissions and improve ESG compliance.

How It Works

We’ve simplified the process into clear steps, from setup and integration to execution and results, so you can understand exactly how the platform delivers value at every stage.

Data Capture
IoT sensors monitor boiler metrics-fuel input, steam output, pressure, temperature, and auxiliary loads.
Data Analysis
Algorithms benchmark heat-rate, detect combustion inefficiencies, and identify steam and heat losses.
Actionable Insights
Dashboards and alerts highlight performance gaps and suggest optimization steps in real time.
Sustained Savings
Continuous tracking ensures efficiency gains, reliable operations, and emissions reductions over time.

Make every unit of fuel count

Talk to our team to see how Faclon Labs can help you optimize boiler performance and cut costs

Talk to an Expert

FAQ

Questions we get asked by our clients Often

What is Boiler Efficiency Optimization?
It’s a system that tracks boiler performance metrics such as heat-rate, auxiliary loads, and steam efficiency to reduce fuel costs and improve reliability.
How does Faclon Labs’ solution save costs?
By detecting hidden inefficiencies, reducing auxiliary consumption, and optimizing steam generation, it lowers energy and maintenance costs.
Can it work with different types of boilers?
Yes. Our solution supports coal, gas, oil-fired, and biomass boilers, as well as WHRS-based steam systems.
Do I need to replace my current setup?
Not necessarily. Our IoT solution integrates with existing meters, DCS/SCADA, and instrumentation.
How do I track improvements?
Through real-time dashboards, trend reports, and alerts that highlight efficiency gains, cost savings, and emission reductions.

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