WHY FACLON?

Powerful Features for Seamless IT-OT Convergence

From protocol bridging to predictive intelligence, Faclon delivers a scalable backbone for Industry 4.0

Unified Historian & Gateway Layer

Consolidates OT data from PLCs, SCADA, sensors, and MES into one secure, interoperable backbone.

Real-Time Dashboards & Compute

Plant-wide KPIs, OEE, downtime Pareto, and quality insights available instantly.

Workflow Automation & Reporting

Automated MIS, digital SOPs, and audit-ready logs reduce manual overhead.

AI & Predictive Readiness

Structured pipelines for forecasting, anomaly detection, and quality optimization.

BENEFITS

At a Glance, Discover the Benefits That Power Smarter Business Decisions

Faclon empowers manufacturers with consolidated data, visibility, and AI-enabled decision support

Leap Forward
Break Data Silos

Connect PLCs, SCADA, MES, and ERP into a single source of truth

Enhance Real-Time Control

Station-wise OEE, downtime, and quality KPIs for every process stage.

Drive Predictive Maintenance

Track MTTR, MTBF, and reliability trends with smart alerts and RCA insights.

Ensure Traceability & Compliance

Digital logbooks, ISO-ready audit trails, and end-to-end product traceability.

How It Works

We’ve simplified the process into clear steps, from setup and integration to execution and results, so you can understand exactly how the platform delivers value at every stage.

Acquire
IoT sensors monitor boiler metrics-fuel input, steam output, pressure, temperature, and auxiliary loads.
Analyze & Automate
Transform data into contextual insights with real-time dashboards, Sankey views, downtime Pareto, and trend maps. Configure alerts, anomaly detection, workflows, and escalation-ready notifications.
Act
Enable shift productivity feedback, RCA-driven decisions, and digital SOP execution.
Audit
Ensure compliance with auto-logged downtime records, ESG reporting, and ISO-ready trails.

Start Your Digital Transformation Today

Talk to our team to see how Faclon Labs can help you unify operations and accelerate your Industry 4.0 journey.

Talk to an Expert

FAQ

Questions we get asked by our clients Often

What is IT-OT Integration?
It is the convergence of operational technology (machines, sensors, PLCs) with information technology (ERP, MES, SAP) to enable unified, real-time decision-making.
Can Faclon integrate with legacy PLCs and SCADA?
Yes. Our gateways are brand-agnostic and support multiple protocols including Modbus, OPC-UA, MQTT, and SQL.
What if some machines have no digital instrumentation?
Faclon supports hybrid deployment by combining retrofitted IoT sensors with manual logbook inputs
How long does deployment take?
Projects typically go live in under 32 weeks, with the first machines onboarded as early as week 16
Which industries benefit most from IT-OT Integration?
Industries like steel, cement, chemicals, FMCG, pharma, textiles, and utilities use IT-OT convergence to improve uptime, quality, compliance, and energy efficiency

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