WHY FACLON?

Powerful Features for Smarter OEE Management

Faclon’s integrated OEE suite goes beyond traditional dashboards to deliver predictive, role-based intelligence.

Real-Time OEE Monitoring

Track availability, performance, and quality KPIs across machines, shifts, and lines.

Downtime & Availability Optimization

Capture every stoppage with automated classification, MTTR/MTBF dashboards, and predictive alerts.

Performance Intelligence

Detect microstops, cycle time losses, and bottlenecks with AI-powered speed loss heatmaps.

Quality Optimization

Predict defects, trace rejections, and ensure golden batch compliance with in-line quality intelligence.

BENEFITS

At a Glance, Discover the Benefits That Power Smarter Business Decisions

Faclon enables manufacturers to improve output, reliability, and accountability, without adding new machines

Leap Forward
Maximize Uptime

Reduce downtime by up to 22% through predictive maintenance and real-time alerts.

Boost Productivity

Recover 12–18% lost output by eliminating hidden cycle losses and bottlenecks.

Improve Quality & Traceability

Cut rejection rates by up to 30% with AI-driven defect prediction and audit-ready traceability.

Drive Accountability

Operator-linked tagging, biometric presence, and interlocked job starts ensure process discipline.

How It Works

We’ve simplified the process into clear steps, from setup and integration to execution and results, so you can understand exactly how the platform delivers value at every stage.

Data Capture
IoT sensors monitor boiler metrics-fuel input, steam output, pressure, temperature, and auxiliary loads.
Downtime & Cycle Detection
Machine states (run, idle, blocked, down) are logged, tagged, and auto-classified.
Analysis & Insights
Dashboards provide OEE breakdowns, Pareto views, bottleneck maps, quality heatmaps, and RCA-linked alerts.
AI Optimization & Sustained Improvement
Predictive models identify recurring patterns, speed losses, and quality deviations with prescriptive recommendations. Digital logbooks, audit trails, and continuous AI feedback loops ensure long-term operational excellence.

Start Improving OEE Today

Talk to our team to see how Faclon Labs can help you increase throughput, reduce downtime, and produce more from the same setup.

Talk to an Expert

FAQ

Questions we get asked by our clients Often

What is an OEE Monitoring Solution?
It is a system that measures availability, performance, and quality in real time to quantify and improve manufacturing effectiveness
Do I need new sensors or PLCs for this?
Not always. Faclon works with existing PLCs and protocols (Modbus, OPC, MQTT) and can retrofit sensors where required
Can it work with manual or non-PLC machines?
Yes. Operators can log jobs and downtimes via HMI or tablet interfaces, with digital tagging and interlocking options
What kind of improvements can I expect?
Real deployments show up to 22% downtime reduction, 12–18% output improvement, and 30% fewer defects
Which industries benefit the most?
Automotive, FMCG, pharma, textiles, steel, cement, and electronics plants use OEE monitoring to maximize efficiency, reduce losses, and scale continuous improvement

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